Solutions for the Cement Industry

EnviroCare has been a leading supplier of Evaporative Gas Conditioning in the cement industry for the past 30 years with worldwide installations on Preheater, Kiln GCT's and Downcomer Ducts, Alkali Bypass and Kiln Backend spraying systems.

EnviroCare provides patented MicroMist dual fluid spray nozzles and advanced PLC-based control systems. This system anticipates small changes in temperature and responds quickly with appropriate changes in water flow and compressed air. By accurately regulating the ratio of air and water, the degree of atomization is controlled throughout a wide range of water flows. MicroMist nozzles generate fine, uniformly sized water droplets over a wide turndown ratio. The uniform droplet size results in reduced evaporation time, uniform outlet temperatures and dry system operation.

EnviroCare MicroMist Evaporative Gas Conditioning Systems incorporate the latest technological advances in the application of air-atomized water spray systems. All proprietary and third-party equipment has been chosen for its durability, ease of maintenance, and proven design for the particular application. It is then integrated into a single package according to sound, field-proven engineering practices.

Outstanding features of the EnviroCare System:

  • Lowest available energy consumption, best available atomization.
  • No need for water supply conditioning or filtration systems
  • Investment cast, precision machined nozzle for optimum performance and wear
  • Control piping system features all welded construction
  • Pre-wired, pre-piped components for lower cost installation and commissioning
  • Highest quality components with easy maintenance and low pressure drop.

The local man/machine interface is located on a control panel mounted on the valve rack simplifying operation, troubleshooting and maintenance. Backup equipment is provided for maintenance or emergency bypass to provide 100% on-line capability.

Our control systems incorporate the latest measurement and control technologies. A PLC and a wide range of communications allow the control room to have complete control over all process parameters and provides unparalleled reliability and ease of use. All necessary alarms and interlocks for effective operation of the system and includes advanced control schemes are provided. The standard configuration provides PID control loops for temperature and atomization, starts pumps, compressors and other process equipment automatically.

Strengths

Expertise

  • Preheater kilns
  • Alkali bypass
  • Kiln long dry

Installations

Solutions for the Cement Industry

Solutions for the Cement Industry